But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. This can accommodate any winch line with a thickness of 5/8 inch and thinner. Is there a replacement part to fix this ?? If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. It also comes with an adapter plate that anchors the winch to the trailer ball. Your email address will not be published. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. However, they dont have as operation that is as wide or as big as other major winch names. When you buy through links on our site, we may earn an affiliate commission. You must log in or register to reply here. lb. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. Like the previous one, connect the black, red, and yellow cables with the winch. Tools required for assembly and service may not be included. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. I bought a 12000 zxr last year but never opened it until yesterday. It offers a high-quality cable rope that is made with aircraft-grade materials. Winch Central is reader-supported. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. JavaScript is disabled. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. It is tough and looks like it can last a very long time. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. Keeping a constant focus is more critical. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. Failure to do so can result in serious injury. A vehicle s transmission is not designed to handle that type of load. It is perfect for the Badland 2500 lb winch. If voltage is present, replace motor. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. This item can only be purchased on www.buya.com with "In-store pickup" only. If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. According to the wiring diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Don't get scammed by websites pretending to be Harbor Freight. Wear heavy-duty work gloves when handling the wire rope. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling. For California consumers: more information about our privacy practices. The wireless remote controller box will act as a receiver for the wireless remote. Any help would be appreciated. Repair or replace solenoid. The gloves make the wiring process safe and prevent electric shocks. One such feature is that it can pull or tow for a very long time without getting hot and burning out. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. Has anyone else been successful in finding replacement parts ? According to the diagram below, attach the cables from the solenoid to the respective winch terminals. Do not use thinner/longer cables or link multiple cables together. Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch, following the precautions discussed above. Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! If you are looking at how to wire a badland ZXR 9000 winch? These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. Run winch with vehicle motor running. Attach the Circuit Breaker to the Positive Terminal on the battery. To use the wireless remote, lift the socket cover to plug the remote switch. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. Do not wrap the wire rope around the object and hook onto the wire rope itself. Industrial/Tow Truck Electric Winch Owner's Manual A good advantage you can get with this fairlead is that it looks cool. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. These include: IP66 Rated Weatherproof It stops the cable from rolling back to prevent accidents and injuries. People with pacemakers should consult their physician(s) before use. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. Do you agree that the items listed are perfect for the Badland 2500 lb winch? The original was a Warn 2000, but was completely gutless. Remote Control: 4. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. I did not see replacement cable for zxr-5000. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. Here are some of the top eye-catching pros of this product. If you are going to go cheap and Chinese consider running a Smittybilt winch. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. Retract Wire Rope onto Wire Rope drum being careful not to allow kinking. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Use supplied power cords and wire rope listed in manual only. According to the diagram below, attach the black cable from the solenoid to the batterys negative terminal and the blue/yellow cable to the winch. Will the new electronics parts that are available work on this winch? Best Badland Winch Remote For Replacement. How do I get the hardware. Most badland winches come with a mounting plate for your winch. A moment of inattention while operating winches may result in serious personal injury. Extra Rope or Wire: 4. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Weve covered most of the badland winch parts that you can need for the replacements or upgrades. Loose or corroded battery cable connections. However, the brand does not provide winch accessories as widely as other winch brands do. Do not use the hand crank, if equipped, to "assist" the winch. of tension. This is a kinked wire rope that has been straightened out. A road alligator jumped up and took out the controller box. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Recovery Kit: 6. This illustration shows a kink about to form. I need cable information to replace csble . Find the most comprehensive badland winch parts list for your replacements and upgrades. This wire rope must be discarded and not be used. Badland does not have a very wide variety of products as Warn or Smittybilt. Save This Manual TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. Click the green button to print the entire article.To print the original version of the document - click the blue one. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. The winch's internal mechanism is permanently lubricated. The company offers a 65-feet long cable with this product. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. Here Is An Instructional Video On How Top Wire Up A 12,000 Lb Zxr Badland. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. Approved as an IP66 rated device, it can undergo extreme weather conditions and resist harmful effects on its functionality. Badland has invested a lot of thought into manufacturing this product. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. ), Use winch only in underwind orientation. Inspect before every use; do not use if damaged or parts loose. What is the Badland ZXR 12000 Lb Winch Best For? It has an almost unbreakable design, which makes it low maintenance and easy to use as well. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. (Wire rope enters/exits at the top. Hawse fairleads are used in conjunction with a synthetic winch line. To operate the winch, plug the remote into the socket connector. Looking to purchase motor brushes and brush retainer springs for 1500 lb. According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. Read this material before using this product. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. Replace your stock solenoids with much more durable, compact, waterproof, and dust resistant solenoid. Do not use thinner/longer cables or link multiple cables together. It's simple: A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. Highly Flexible Pure Copper Cable: Replace your stock power cables and use a 2 Gauge Cable to minimize voltage drop. Thank You One possible reason for this could be the exceptional amount of weight the device has to carry. Press and hold the remote switch for approximately 2 seconds to start using the winch. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. What Do I Need To Know Before Buying the Badland ZXR 12000 Lb Winch? Mounting the Winch. The wireless remote controller will act as a receiver for the wireless remote. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! Attach the black cable from the negative terminal of the battery to the winch. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. Benefits for Using Badland Winches Variety of Winches Save my name, email, and website in this browser for the next time I comment. The sharp borders help the cable from getting damaged. tension before use. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during operation. Do not submerge winch in water. The brand is unimportant. I wanted to be able to recommend good equipment that's SAFE and also provide resources for how its used. Required fields are marked *. Im looking for a drum assembly for a Badland 2500 lb winch. We recommend giving the device some rest in between and letting it cool off. I've searched and cannot find any source for replacement parts . As you can see all the parts in the diagram below, you can understand the wiring well. Will sell for $280 firm! This is the safety alert symbol. Wear restrictive hair covering to contain long hair. We may earn a small commission from affiliate links and paid advertisements. I have a 2000 winch and use it to load my golf cart on the trailer. Put the vehicle's transmission in Neutral. Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. Obey all safety messages that follow this symbol to avoid possible injury or death. Distractions can cause you to lose control. Required fields are marked *. In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. Non-skid footwear is recommended. Your email address will not be published. The mounting plate must be rated to at least the winch's capacity. Badland 18000 Winch Installation & Instructions Manual: Download. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. Or trade for a new Apex 5500 long drum winch or equivalent. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. Let's discuss some setbacks of this unit. This rope is 3/16 inch thick and is 50 feet long. It reduces the load on the winch, allowing it to work longer with less heat buildup. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. The drum or spindle broke on the side closest to the motor. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. Attach the red Battery Cable to the Circuit Breaker. Limitations apply. They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. We have other buying guides in the site. Thanks for your help. Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. However, using it to self-recover your vehicle or someone else's might require some practice and care. The wireless remote controller will act as a receiver to operate the wireless remote. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. But still, precautions should be taken. Attach the black Battery Cable directly to the negative terminal of the battery. Nothing there nor Ebay. The Winch terminals are color-coded. Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. Do not use damaged equipment. I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Keep this manual and the receipt in a safe and dry place for future reference. Email our technical support at: productsupport@harborfreight.com. The blue indicator light in the remote indicates the remote is ready to use. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . Just have to look up or call customer service. If not available , then a new controller from another winch could work. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. Thanks Clarence. There are two black wires and two red wires that come out of the winch. All the mounting hardware is included. Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. But this is a constant danger for all off-road drivers out there. These winches weigh around 90 pounds. 3491 Mission Oaks Blvd. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. Can anyone help, thanks. 12V 500A Winch Solenoid Contactor Relay for 8000lbs-12000lbs ATV UTV 4WD 4x4 Winches Replacement 4.3 (285) $2499 - $4399 MaySpare 250A 12V Winch Solenoid Relay Contactor Winch Rocker Thumb Switch with Mounting Brackets Terminal Caps and Handle Bar Control Switch for ATV UTV 1500lb-5000lb 4.5 (215) $3700 $41.40 Save $2.00 with coupon This is especially important before rigging, installing, free spooling, or servicing. Move Clutch Handle to the Released position. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. i bought a 12000 lb badland winch item # 60813 and i am looking for parts for it before so i can get prices as i tear it down, Need help finding and buying parts for a 12,000 pound Badland winch, Inside the drum., brake system broke apart. The design of the model's housing is weather-resistant and high-impact. For a hawse fairlead, the angle should be as close to straight as possible. I cant find anyone that has them, can anyone help, thanks. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. Have the winch serviced by a qualified repair person using only identical replacement parts. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? Follow the instructions thoroughly for making your winch install as easy as possible. Remove all metal jewelry before working near battery. View Available Parts. We strongly recommend having a separate auxiliary battery to prevent your vehicle's battery from draining out or being compromised. The build quality and the astonishing series-wound motor enable it to perform with such strength and power. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. The red indicator light will flash during the operation. It has a very smooth surface to feed your synthetic rope through. I understand the alligator, are you looking for a controller box or a controller box? One safety feature in this machine includes the automatic load brake. This begs the question, what winch parts can be used with Badland winches? Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Im looking for a drum assembly for a Badland 2500 lb winch. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. The first item on our list is a synthetic rope from Mile Marker. Check out the weather around the world with our featured, global weather cams Mounting location and hardware must support winch and load. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. Geartrain: 3-stage planetary Brake: Automatic Mounting Pattern: 10"x4.5" Fairlead: Roller Remote Control: Remote switch, 12' lead Electrical controls: In/Out Recommended Battery: 650 CCA Differences Gear ratio: Warn 216:1 | HF 265:1 Clutch: Warn Rotating ring gear | HF Sliding ring gear Drum diameter/Length: Warn 3.15"x9.0" | HF 2.5"x8.8"
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